How to Design a Double-Wall Tuck Front Box?

May 12, 2025
Double Wall Tuck Front

The best way to design a Double Wall Tuck Front Box is to use a template or mock-up. Packaging is one of the most crucial aspects of your first impression in a product presentation. Be it a new product line or preparing samples for a product showing to a client. In all those scenarios, a mock-up gives you a tangible representation of your idea before it goes into production. The strong structure and security offered by the double wall structure make it one of the favourite boxes. With its two side walls that latch into the front panel, it is super durable but still looks friendly and professional.

When we talk about the mock-up design of a Double-Wall Tuck Front Box, it aids the manufacturers in visualising measurements and adjusting the artwork accordingly. That way, they can adapt and redesign any structural aspects in the final design work. Thus, it saves them time and money before bulk production. It is also beneficial for the clients in many ways. You can see what the actual physical model will look like. Indeed, a good mock-up design must not only produce a pattern template. If you have no idea how the process works or are new to packing design, don't worry! We bring with this detailed guide a complete understanding of the whole process.

What Measurements are best for a DWTF Box Mock-up?

You must start with the mock-up of the Double Wall Tuck Front box with the correct measurements. You will have to work out the three major dimensions, which are none other than the Length, Breadth, and Depth. They are the boundaries for the interior of your box. If your material is rigid, add a minimum of 2mm to each panel edge for board thickness. After that, sketch the tuck flaps and the sidewalls. Because these side panels add extra width to cover the panels when appropriately folded, double wall tucks typically have a width equal to the depth.

  • Premium samples allow you to upgrade the material to Kraft board or lightweight corrugated stock, which provides a realistic representation of production look and feel.
  • The line templates are also important. You can build one using packaging software or download one from a packaging template library.
  • Mock up the glue flaps, the inner walls, and the interlocking tabs to test the entire box.

Use adhesive or double-sided tape sparingly so folds can still be honest and tested. When put together, the mock-up should provide a good idea of how it works, how strong it is, and how it looks.

Small Kraft Boxes
Why Design Durable and Elegant Small Box Structures from Kraft?

Small box structures need an extra level of durability for several reasons. Above all, their structure is quite basic, and it must be strong enough to sustain any external pressure when displayed in retail racks. Here, we take the example of Small Kraft Boxes that are robust and elegant. Many Eco-Friendly brands use this tiny structure to showcase their commitment to green practices. These are basic and versatile at the same time. As a small business owner or a designer creating a mock-up, nailing the form and consistency matters the most.

A good presentation model of the Small Kraft Boxes gives you a bird's eye view of your final work. The first step is to pick up your Kraft stock, usually 280 gsm to 350 gsm for foldable cartons, or thin corrugated Kraft board for heavier items. Provide your internal box size (L × W × D) to get the perfect fit and add a few mm on the side for flaps, glue areas, and overlaps to make it airtight. If you'd like a tuck-top with lock tabs or a sleeve design, measurements must be adjusted to match those fold mechanics.

How to Personalise your Mock-up for a Branded yet Realistic Impact?

A simple mock-up provides structure, but a branding mock-up brings the box to life. It will suit Kraft Gift Boxes and similar structures used explicitly for brand uplift. The first step is to mock this on the die line form in some graphic software (Adobe Illustrator, etc.). Add your logo, product name, ingredient information, and barcodes. Be sure to align these with the fold lines to avoid cutting anything off at assembly. Once you have your empty box mock-up, you can dress it up with branded elements of your own.

You can include finishes like spot UV, gold foil stickers, or embossing-style textures. These are not the final factory results, but they can emulate premium effects and give you an idea of the impact your Kraft Gift Boxes would have on your target audience. Fill the box with a product dummy to add realism. This is essential so that you can test for tightness and room inside. When presenting to a client, use tissue paper, place cards, or add branding sleeves for elegance. A custom mock-up also lets you obtain feedback from marketing and production teams.

How to Personalise Kraft Mock-up for Natural Cosmetics Branding?

Sustainable yet soft, elegant yet brand identity, Kraft Cosmetic Boxes must be the perfect combination of sturdiness and aesthetics. If you are housing soap bars, glass jars, or lip balm tubes, create a die-line template with soft tuck flaps or secure closures on each end. Given Kraft's natural appearance, embrace it with a minimalist design, earth-toned colours, and simple fonts or typography. With soap or skincare items, you can replicate cut-out windows or have a wax-coated layer to resist moisture.

Add realistic branding details, including your logo, product descriptions, and other mandatory labelling requirements such as batch codes or ingredients. You can also practise mock finishing techniques like logo embossing using raised UV film or gold foil stickers for Kraft Cosmetic Boxes. That way, you can gauge consumer reaction before scaling to full production! Finish your mock-up of a cosmetics box by putting the real thing or a dummy product in it. Helps test protection, structure, and visual spacing. Insert optional foam to stabilise fragile jars or bottles. The mock-up will help you visualise your structure's appearance long before the bulk or wholesale production.

Candle Gift Boxes
How to Create Candle Gifts That Look Premium Yet Practical?

A great way to create candle gifts is to use unique and elegant packaging that preserves the product and adds a sensory experience to the recipients. Candle Gift Boxes should represent the product's elegance and the warmth it provides. These may be boxes for artisanal candles or a mock-up of a trial box for a high-end line. A good mock-up or prototype allows assessing the box style, structure, insert support, and branding before going into production. Launching a gift packaging solution for luxury items like decorative candles is great. Find the measurements, placements, and finishes you are happy with before performing the final print run.

A mock-up is an excellent idea for wholesale and retail manufacturers, short runs, and consumers who want to do it independently. Social media is full of unboxing videos that will help you assess how impactful it can be for the recipients to open custom-designed Candle Gift Boxes step by step. All you have to do is find a cardboard box with your exact measurements for the gift solution ahead. It will comprise the same steps as mentioned, except that you will build it for your purpose and not for bulk manufacturing. But you must be good at measurement, cutting and pasting. If it seems complicated, you can also use pre-made boxes that are readily available at retail stores for that purpose.

Why Pack Luxury Candles in Specially Designed Solutions?

Whether a manufacturer or a user, you must have encountered the luxury candle range. These are much more sophisticated than ordinary taper candles, and they will need an exceptional range of Luxury Candle Boxes to maintain their opulence. Choose a rigid stock wrapped in printed or textured paper. To mimic higher-level finishes, apply faux foil stamps, matte lamination, or spot UV with sticker sheets or digital print over the top. Branded inserts make the unboxing process even better. Foam cut-outs, cardboard partitions, or rolled paper cushions are all good ways to give it a high-end appearance.

But long before your final output for Luxury Candle Boxes, you can use a prototype to refine the physical luxury aspects expected by the purchasers, including all the essential elements of the real box. The biggest perk of a mock-up is that you can refine everything before mass production. This guarantees that every layer of the box is a testament to value when the candle reaches the customer. It will save you energy and a lot of your precious time. These small tests ensure that your final packaging run is as fine-tuned as possible, preventing expensive reprints. That practice is not just specific to candles but also ends up in many electronics, beauty products, and high-end retail items.

Why Use High-Quality and Durable Cardboard Stock?

Cardboard Candle Boxes are the most durable choice. They are low-cost, versatile, and easy to mock up. They are great for both individual candles and multiple jars or tins. Create a die line with a top tuck or side-lock closure based on how your candle will adjust in the box. The insert and bottom support should be considered while designing the box. Here again, the mock-up will enter the scene. You can easily create a dummy or prototype to give you an exact idea of your final structure. Directly print your artwork on cardstock or a printed wrap layer.

Draw and cut out a minimal cardboard insert to support the candle jar or any other rounded structure. This can be a folded circular cut-out piece or a sleeve around the base of Cardboard Candle Boxes. The insert prevents the product from moving around, preventing it from shaking. You must have an exact idea of your candle's weight for a robust structure. Weight simulation helps you make better structural decisions, even in a mock-up. If everything looks good, use the prototype for internal reviews or client approvals before proceeding.

Get a Fast Quote for Your Double Wall Tuck Front Box

Are you ready to make your packaging idea a reality? These double-wall tuck-end boxes offer the best sturdiness, clean-cut structure, and textured surfaces for sophisticated display, elevating your product's appearance. With this, you don't have to guess the size and material; you only tell us what you are packing, and we will do the rest. We also have speciality finishes, such as spot UV, foil stamping, and embossing, to make your packaging incomparable.

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What is a Double Wall Tuck Front Box mock-up?

A Double Wall Tuck Front Box mock-up is a visual representation or prototype of this specific type of packaging. It helps brands see how their design will appear on the final box before production begins.

Why choose a Double Wall Tuck Front Box?

This box style is popular due to its durability and secure closure system. It features double-sided walls and a front panel with locking tabs, providing both strength and protection for the contents inside.

Can I print my logo on small Kraft boxes?

Absolutely. Small Kraft boxes can be customised with branding through methods like screen printing, stamping, or digital printing to match your brand identity.

Can I get them in different sizes and shapes?

Yes, small Kraft boxes are available in a variety of dimensions and styles. Custom sizing is also an option to ensure a perfect fit for your product.

Can these boxes be customised for my brand?

Yes, candle gift boxes can be fully customised with your logo, colours, and design elements to reflect your brand identity and enhance customer experience.

Are candle gift boxes environmentally friendly?

They can be. Many suppliers offer eco-friendly options using recycled and recyclable materials, especially Kraft and paperboard styles.

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