15 Sealed Air Packaging Types for E-Commerce & Warehouses in 2026

Shipping fragile goods can be stressfuland expensive. Did you know that 90% of e-commerce returns are caused by poor packaging, costing UK businesses over £1.2 billion annually? That’s why Sealed Air Packaging is a must for any business shipping delicate products. From Bubble Wrap® to modern automated packaging systems Sealed Air, these solutions protect everything from fitness trackers to palletised gym equipment while cutting damage claims by up to 95% and reducing shipping weights by 30–40%.

Custom Packaging Pro UK delivers all 15 types nationwide, including London, Manchester, and Birmingham, perfect for UK exporters and fulfillment centers.

Why Sealed Air Packaging is a Game-Changer

Since inventing Bubble Wrap® in 1957, Sealed Air Packaging has evolved into a full suite of Sealed Air Brand Protective Packaging. Lightweight, durable, and sustainable, these solutions help businesses:

• Reduce shipping weight by up to 35%
• Protect products across the supply chain.
• Meet UK Plastic Pact recyclability targets

From small Shopify shops to large Amazon FBA warehouses, UK businesses rely on Sealed Air Protective Packaging to ensure safe deliveries and happy customers.

The 15 Essential Sealed Air Packaging Types

Curious about the air packaging solutions that dominate the UK packaging industry and influence sales returns, delivery, and product security? Take a look!

1. Bubble Wrap® Rolls & Sheets

Classic air-filled sheets for protecting fragile items such as glass, ceramics, and electronics. Available in a variety of widths, including anti-static options for sensitive electronics. Compared to cardboard, sealed air packaging foam reduces packing costs while increasing protection.

2. Bubble Wrap Bags & Pouches

Pre-formed, air-cushioned bags for small parcels weighing up to one kilogram. These air seal packaging solutions are lightweight and puncture-resistant, making them ideal for shipping cosmetics, phone cases, or jewelry via Royal Mail.

3. Inflatable Air Pillows & Pouches

The NewAir I.B. system inflates pillows to fill voids in cartons and stores them compactly until needed. Durable enough for electronic devices, glassware, and fragile e-commerce items. Sealed Air Foam Packaging with air pillows offers additional cushioning.

4. Air Column Bags

Structured inflatable columns provide maximum protection up to 9x stronger than bubble wrap. These excellent bags are ideal for shipping LCD screens, monitors, tablets, or fitness trackers. These can be customised with branding while keeping products safe.

5. Mailer Bags & Bubble Mailers

Poly envelopes lined with bubbles or foam, like TuffGard®, are perfect for documents, small gadgets, or cosmetics. Water-resistant and self-sealing, these sealed air protective packaging solutions save time and reduce shipping damage.

6. Foam-in-Place Packaging System

For personalised protection, expandable polyurethane foam conforms to irregular shapes. Known as sealed air foam packaging, it protects electronics and medical equipment. Further,  virtual reality headsets can be cured at room temperature without the need for heat. It eliminates product movement inside boxes and is lightweight and reusable.

7. Poly Foam Rolls & Sheets

Closed-cell polyethylene foam blocks moisture and compression, making it ideal for heavy or moisture-sensitive goods. Also known as Sealed Air Packaging Foam, it is reusable, durable, and ideal for UK e-commerce returns.

8. Cell-Aire® Foam Products

Thin foam laminates and planks are used to make custom inserts for laptops, tablets, and other electronics. They complement other Sealed Air Packaging systems while remaining lightweight and strong. ESD-safe options are available to prevent static damage.

9. Korrvu® Suspension Packaging

Delicate objects are suspended in the air with no contact thanks to patented nets and inflatable bladders. Ideal for lighting fixtures, monitors, and glassware. For expensive or delicate goods, sealed air flexible packaging options are also available.

10. Dunnage Air Bags

Heavy-duty inflatable bags protect pallet loads during transport. Forklift-friendly and reusable, these bags prevent shifting and protect high-value cargo such as auto parts  and gym equipment. Using air seal packaging in combination with dunnage bags ensures safe transit.

11. Jiffy Mailer® Products

Economical Kraft mailers with uniform air cells, ideal for documents, cables, or small consumables. Approved for Royal Mail, these sealed air protective packaging options are cost-effective and reliable.

12. Vacuum/Cryovac® Packaging

Multi-layer vacuum packaging extends shelf life for food, pharmaceuticals, and perishables. Using Sealed Air Flexible Packaging, items remain protected from oxygen, moisture, and contamination.

13. Protective Films

Low-tack, UV-stabilised films are used to preventscratches on furniture, appliances, and electronics. It helps to keep its products in pristine condition during shipping or storage. Sealed Air Packaging Foam can be combined with protective films for added security.

14. Sealed Air Flexible Packaging

Custom pouches, bags, and pharma-grade cushions protect medical or high-value products. Cleanroom-produced, these blocks exclude oxygen and moisture, providing the highest level of protection for sensitive goods.

15. Automated Packaging Systems

Machines like AutoBag Form-Fill-Seal and Sealed Air Packaging Machine systems streamline operations. They handle thousands of packages daily and integrate seamlessly with warehouse management systems. And, no doubt, this system is Consistent, fast, and labor-saving.

E-Commerce Business Benefits

• Damage Reduction: Up to 99% fewer claims compared to generic peanuts or paper.
• Cost Savings: 25–35% decrease in shipping weights across different packaging types.
• Speed: Automated Packaging Systems Sealed Air can cut packing times by 60%, perfect for Black Friday and peak seasons.

Warehouse Implementation Guide

• Small Businesses: Bubble mailers + foam-in-place packaging for custom orders.
• Mid-Size: NewAir I.B. + Air Column Bags.
• Enterprise: Dunnage + automated packaging systems sealed air for maximum efficiency.

Quick Reference Table: Top Performers

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Custom Packaging Pro UK's Sealed Air Brand Protective Packaging Advantage

• Minimum Order: Just 100 pieces—no bulk minimums
• No die/plate charges—print-ready immediately
• 6–8-day turnaround with in-house design support
• Free templates + free shipping UK-wide
• Endless materials: polyethylene, kraft, nylon options
• Full customisation: Any dimension (L x W x H)
• 24/7 custom sizes/shapes and premium printing/finishing

Protect Your Products with Sealed Air Packaging

From Bubble Wrap® to Foam-in-Place Systems and Sealed Air Flexible Packaging, these 15 innovative solutions reduce product damage, cut shipping weight, and improve packing efficiency. Sealed Air Brand Protective Packaging ensures UK e-commerce businesses save time, money, and headaches.

Don’t wait for returns to hurt your bottom line—order your 15 Sealed Air Packaging types today from Custom Packaging Pro UK and ensure every shipment reaches its destination safely. Order now for next-day UK delivery and full customisation support!

FAQS

What is Sealed Air Packaging?
It is the packaging that keeps items safe during shipping. Good for electronics, glass, and fragile things.

How does Sealed Air Foam Packaging work?
The foam expands around the item and holds it tight. This stops it from moving and breaking.

What is Sealed Air Flexible Packaging?
It is soft pouches or cushions that protect items from water, dust, and air. Great for food and delicate products.

Can Sealed Air Packaging save shipping costs?
Yes! It is light, so parcels weigh less. This can reduce courier charges.

What is an Automated Packaging System Sealed Air?
It is a machine that fills boxes or bags with air cushions or foam. It packs fast and keeps items safe.

Are Sealed Air Packaging products reusable?
Yes. Many air pillows and foam sheets can be used again. Most are also recyclable.